Introduction to Advanced Waste Water Treatment
In today’s industrial landscape, effective water treatment is not just a regulatory requirement—it’s a cornerstone of sustainable operations. The 2019 Model Waste Water Treatment System from ASG Machine is engineered to meet the rigorous demands of modern manufacturing and recycling processes, particularly in PET bottle washing lines. This system integrates proven dissolved air flotation (DAF) technology with robust construction, ensuring reliable performance, reduced environmental impact, and compliance with international standards.
Designed for industry professionals, plant managers, and international traders, this system offers a scalable solution for a variety of wastewater challenges. Whether you are managing effluent from plastics recycling, textiles, food processing, or chemical production, this unit delivers consistent results, helping businesses minimize water usage, lower disposal costs, and enhance their green credentials.
How the System Works: Dissolved Air Flotation Technology
The core of ASG’s 2019 Model Waste Water Treatment System is its efficient dissolved air flotation process. Here’s a step-by-step breakdown of the operation:
- Air Compression and Dissolution: Compressed air is introduced into a pressurized dissolution tank operating at 0.35 MPa. Under this pressure, air becomes effectively dissolved in the water.
- Formation of Microbubbles: This air-saturated water is then released into the flotation tank. The sudden drop in pressure causes the dissolved air to form myriad microscopic bubbles.
- Contaminant Adhesion and Flotation: These bubbles attach to flocculated particles and contaminants in the wastewater—such as oils, solids, and organic matter—causing them to float to the surface.
- Skimming and Removal: A mechanical skimmer removes the floated sludge, resulting in clarified water that can be recycled or safely discharged.
This process efficiently reduces suspended solids (SS), chemical oxygen demand (CODcr), and other pollutants, making it ideal for industries requiring high-quality water output.
Key Applications Across Industries
This versatile treatment system is suitable for a wide range of industrial applications, including:
- PET Bottle Washing and Recycling Plants: Removes contaminants like labels, adhesives, and organic residues from wash water.
- Paper and Pulp Mills: Recovers fibers and treats effluent containing inks and additives.
- Textile and Dyeing Facilities: Manages colored wastewater and reduces toxic dye concentrations.
- Electroplating and Metal Finishing: Treats wastewater containing heavy metals and cyanides.
- Food and Beverage Processing: Handles organic loads, fats, oils, and greases (FOG).
- Chemical and Pharmaceutical Manufacturing: Addresses complex effluent with varied chemical compositions.
- Tanneries: Manages high-strength organic and inorganic waste.
Its adaptability makes it a valuable asset for any operation aiming to improve water reuse and meet discharge regulations.
Models and Technical Specifications
ASG’s systems are built with durability and performance in mind. The main structure is constructed from 304 stainless steel, providing excellent corrosion resistance and longevity. Below are the available models and their specifications:
| Model | Capacity (m³/h) | Motor Power (kW) | Flow of Pump (m³/h) |
|---|---|---|---|
| APW-5 | 5 | 2.2 | 10 |
| APW-10 | 10 | 4.0 | 12 |
| APW-20 | 20 | 4.0 | 16 |
| APW-30 | 30 | 5.5 | 22 |
Each model is designed to integrate seamlessly into existing production lines, with options for customization based on specific effluent characteristics and volume requirements.
Advantages of Choosing ASG Machine
Selecting a waste water treatment system from ASG Machine offers several benefits:
- Proven Efficiency: High removal rates for SS, COD, BOD, and turbidity.
- Energy Optimization: Designed for low power consumption without compromising performance.
- Low Maintenance: Robust components and easy-access design reduce downtime and service costs.
- Scalable Solutions: From small-scale operations to high-capacity plants, there’s a model to fit.
- Global Compliance: Meets international environmental and safety standards.
Buyer’s Guide: Selecting the Right System
When investing in a waste water treatment system, consider the following:
- Effluent Analysis: Understand the contaminant profile, flow rate, and temperature of your wastewater.
- Space Constraints: Ensure you have adequate space for installation, including ancillary tanks and piping.
- Future Expansion: Choose a system that can scale with your production growth.
- Supplier Reputation: Partner with established providers like ASG Machine for reliable equipment and support.
- After-Sales Service: Verify availability of spare parts, technical support, and service agreements.
Industry Trends and Sustainability
Water scarcity and stringent environmental regulations are driving innovation in wastewater treatment. Trends include:
- Zero Liquid Discharge (ZLD): Systems that maximize water recovery and minimize waste.
- Smart Monitoring: IoT-enabled sensors for real-time performance tracking and predictive maintenance.
- Circular Economy Integration: Treating and reusing water within closed-loop systems to reduce freshwater intake.
ASG’s systems align with these trends, offering efficient, sustainable water management solutions that support corporate social responsibility goals.
Additional System Images
FAQ Section
Q: What maintenance does the system require?
A: Routine maintenance includes inspecting air compressors, pumps, and skimmers, cleaning nozzles, and checking chemical dosing systems. ASG provides detailed manuals and support.
Q: Can the system handle high-fat wastewater?
A: Yes, the DAF process is highly effective at removing fats, oils, and greases (FOG) through flotation and skimming.
Q: Is operator training provided?
A: Yes, ASG offers comprehensive training for your team on operation, troubleshooting, and maintenance.
Q: What is the typical lifespan of the system?
A: With proper maintenance, the system can operate efficiently for 15+ years, thanks to its stainless-steel construction.
Q: Are custom configurations available?
A: Absolutely. ASG can tailor the system to your specific effluent characteristics, capacity needs, and space limitations.
Place An Order
The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.
Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures.
Conclusion
Investing in a reliable waste water treatment system is essential for operational efficiency, regulatory compliance, and environmental stewardship. The 2019 Model from ASG Machine offers a robust, scalable solution backed by advanced technology and expert support. Whether you are upgrading an existing line or implementing a new system, ASG provides the expertise and equipment you need to achieve your water management goals.
For more information or to request a quote, contact our team today.
