In the competitive world of plastic recycling, efficiency, reliability, and output quality are non-negotiable. That’s why our 500 KG/H PET bottle washing line stands out as a robust, industrial-grade solution designed for high-volume processing. Originally engineered for a client in the U.S.A., this system combines advanced washing stages, durable construction, and scalable components to deliver consistent, high-purity PET flakes ready for reuse.
Whether you’re a recycling facility manager, an international trader, or a potential buyer looking to upgrade your operations, this washing line offers a balanced blend of performance and affordability. With minor equipment upgrades, the system can achieve even higher throughput, making it a future-proof investment for growing businesses.
PET Washing Line Process Overview
A well-designed PET bottle washing line is more than just a series of machines—it’s an integrated system that ensures thorough cleaning, separation, and drying of post-consumer PET bottles. The process typically includes:
- Label Removal: Detaching paper and plastic labels from bottles.
- Crushing: Reducing bottles into uniform flakes.
- Washing & Separation: Using floating washers and friction-based cleaning to remove contaminants, caps, and residues.
- Drying & Finishing: Dewatering, hot air drying, and final purification.
Our 500 KG/H line is optimized for each of these stages, ensuring minimal material loss and maximum output quality.
Machinery List and Specifications
Below is a detailed breakdown of each component in the washing line, including technical specifications and functional details:
| Machine Description | Specifications |
|---|---|
| Belt Conveyor (1 set) | Carries bottles into the label remover. Belt width: 590mm, Material: 3mm PVC, Motor: 2.2KW Dazhong, Length: 4500mm, Includes magnetic drum. |
| Bottle Label Remover (1 set) | Removes labels from bottles. Motor: 18.5KW Dazhong, Roller diameter: 800mm, Length: 2500mm, Contact parts: Stainless steel, Size: 2500x1200x1800mm, Weight: 1900kg. |
| Manual Sorting Conveyor (1 set) | Allows manual separation by color or material. Belt width: 800mm, Length: 6000mm, Motor: 2.2KW Dazhong, Size: 6000x800x1200mm. |
| Belt Conveyor (1 set) | Feeds waste bottles into the crusher. Width: 690mm, Material: PVC, Motor: 1.5KW Dazhong, Length: 4500mm. |
| Crusher (1 set) | Reduces bottle size. Motor: 37KW Dazhong, Screen sieve: 17mm, Electrical cover, Blades: SKD11, Speed: 462RPM. |
| Screw Conveyor (1 set) | Transfers PET flakes. Motor: 3KW, Screw diameter: 300mm, Length: 3300mm, Material contact: Stainless steel. |
| Floating Washer (1 set) | Cleans flakes and separates contaminants via density. Width: 1320mm, Length: 4500mm, Motors: 3KWx2 + 2.2KW, Stainless steel construction. |
| Hot Washer (1 set) | Cleans flakes with hot water. Motor: 7.5KW Dazhong, Chamber volume: ≈4.5m³, Material: 3mm stainless steel. |
| Screw Conveyor (1 set) | Conveys flakes to friction washer. Motor: 3KW Dazhong, Screw diameter: 300mm, Length: 3200mm. |
| High-Speed Friction Washer (1 set) | Cleans via friction. Motor: 30KW Dazhong, Screw speed: 1440RPM, Material: Stainless steel. |
| Floating Washer (1 set) | Secondary cleaning and contamination separation. Same specs as first floating washer. |
| Dewatering Machine (1 set) | Dries flakes centrifugally. Motor: 7.5KW, Speed: 1440rpm, Screw power: 1.5KW, Material: 3mm stainless steel. |
| Hot Air Dryer (1 set) | Uses hot air for final drying. Heating power: 36KW, Motor: 7.5KW Dazhong, Pipe: 168mm stainless steel. |
| Label Separator (1 set) | Removes leftover labels via air suction. Blower: 7.5KW, Suction: 4KW, Material: 5mm stainless steel. |
| Finished Product Silo (1 set) | Stores PET flakes. Material: 2mm stainless steel, Volume: 2m³. |
| Electric Cabinet | Controls the entire line. Components: SIMENS, TECO, DELIXI. All motors: Dazhong brand. |
Performance and Pricing
- Capacity: 500 KG/H (upgradable with component enhancements)
- Price: $160,000 FOB Shanghai
- Warranty: 1 Year
- Delivery: 60–90 working days after down payment
Why Choose This PET Washing Line?
This system is engineered for durability, efficiency, and ease of maintenance. Key advantages include:
- Stainless Steel Construction: Corrosion-resistant and long-lasting.
- Reputable Motor Brands: Dazhong motors ensure reliable performance.
- Scalable Design: Easy to upgrade for higher capacity.
- Comprehensive Process: From intake to storage, every stage is optimized.
Manufactured by ASG Machine, a trusted name in industrial recycling equipment, this line meets international standards for safety and output quality.
Industry Trends and Buyer’s Guide
The global demand for recycled PET is rising, driven by sustainability goals and regulatory pressures. Investing in a high-quality washing line can significantly boost your operational ROI. When evaluating equipment, consider:
- Throughput: Match the machine’s capacity with your volume needs.
- Material Quality: Ensure output purity meets market requirements.
- After-Sales Support: Choose suppliers offering warranties and spare parts.
- Customization: Opt for systems that can be tailored to specific input materials.
Frequently Asked Questions (FAQ)
Q: What is the energy consumption of this washing line?
A: Total power consumption is approximately 150–160 KW, depending on configuration and usage.
Q: Can the line handle colored PET bottles?
A: Yes, the manual sorting conveyor allows operators to separate colored and clear bottles easily.
Q: Is training provided for operation and maintenance?
A: Yes, we offer operational manuals and optional on-site training services.
Q: What kind of pre-processing is required for the bottles?
A: Bottles should be baled or loosely fed after removing large non-PET materials.
Q: How do I request a customized quotation?
A: Contact us with your specific requirements regarding capacity, input material, and preferred features.
Conclusion
A 500 KG/H PET bottle washing line is an essential asset for modern recycling facilities aiming for efficiency, scalability, and high-quality output. With its robust design, reputable components, and comprehensive cleaning stages, this system offers an excellent return on investment for serious players in the plastic recycling industry.
For more details or to discuss a customized solution, reach out to ASG Machine today.
