Introduction
In the competitive landscape of plastic recycling, efficiency, reliability, and output quality are paramount. Our PET bottle washing line, engineered by ASG Machine, offers a comprehensive, automated solution designed to transform baled, contaminated PET bottles into clean, high-quality flakes ready for reuse in polyester staple fiber production or pelletizing. With standard capacities ranging from 500kg/h to 3000kg/h, and options for custom configurations, our systems are built to meet the rigorous demands of industry professionals, potential buyers, and international traders.
How Our PET Bottle Washing Line Works
Our fully integrated washing line operates through a series of meticulously designed stages, each crucial for achieving optimal cleanliness and material purity. The entire process is automated and controlled via a central electric panel, ensuring consistent performance and ease of operation.
Debaler Machine
The process begins with the debaler, which breaks apart compacted bales of PET bottles, often bound with metal wires. This machine efficiently converts the bales into a free-flowing stream of bottles, which are then conveyed to the next stage via belt or screw systems.
Trommel Separator
Next, the material enters the trommel separator—a large, rotating mesh screen tunnel operating at 6-10 RPM. This stage effectively removes small contaminants, as the screen holes are sized to allow debris to fall through while retaining the PET bottles.
Wet Granulator / Crusher
The bottles are then reduced into flakes using our wet granulator. Equipped with high-speed rotating and stationary knives, it cuts the bottles into pieces sized between 12-18mm. Water is introduced during this process to act as a lubricant and initiate the washing phase.
Label Separator
After granulation, the mixed stream of PET flakes, label materials, and bottle caps undergoes separation. The label separator uses pressurized air to blow away lighter paper and plastic films into a collection tank, isolating them from the PET flakes.
Sink / Float Separation Tank
This tank utilizes water buoyancy to separate materials. Since PET sinks while labels and caps float, the flakes are easily extracted for further processing, ensuring minimal contamination.
Hot Washer for PET Flakes
The PET flakes undergo a thorough wash in boiling water to sterilize and remove adhesives, oils, and residual beverages. This step is critical for achieving food-grade cleanliness where required.
Friction Washer
A secondary cold-water friction washer scrubs the flakes, providing an additional cleaning step and cooling them before drying.
High-Speed Dewatering Machine
Using centrifugal force, this machine removes a significant portion of water from the flakes, reducing the energy required for subsequent thermal drying.
Thermal Dryer + Cyclone Separator
The flakes are completely dried using hot air in the thermal dryer. The accompanying cyclone separator cools the material and removes any fine dust particles, preparing the flakes for storage.
Product Silo
Clean, dry PET flakes are stored in a large silo, ready for packaging or further processing.
Optional Pelletizer / Extruder
For clients interested in producing pellets, we offer single-screw and double-screw extruders as optional add-ons to the washing line.
Models and Specifications
Below is a detailed overview of our standard models:
| Specification | 500 kg/h | 1000 kg/h | 1500 kg/h | 2000 kg/h |
|---|---|---|---|---|
| Input Capacity | 500 kg/h | 1000 kg/h | 1500 kg/h | 2000 kg/h |
| Dimension [LxWxH] | 45m x 15m x 6m | 50m x 15m x 6m | 55m x 16m x 6m | 60m x 18m x 6m |
| Operators | 4-5 people | 5-6 people | 6-8 people | 8-10 people |
| Installation Power | 180KW | 299KW | 370KW | 450KW |
Quality Assurance and PET Flake Standards
At ASG Machine, we prioritize output quality. Through continuous testing and customer feedback, our PET washing lines consistently produce flakes that meet the following benchmarks:
- Moisture: < 1%
- Bulk Density: < 0.3G/CM³
- Total Impurity: < 100ppm
- PVC Content: < 40ppm
- Metal Content: < 10ppm
- PE/PP Content: < 50ppm
- Particle Size: 14-16mm
These standards ensure that the flakes are ideal for high-value applications, including fiber production and pelletizing.
Custom PET Bottle Recycling Solutions
We understand that contamination levels and material types can vary. Therefore, we offer custom-tailored washing lines that may include additional equipment such as:
- Manual sorting tables
- Metal detectors and removers
- PVC heat separation systems
Share your specific requirements—including capacity, bottle type, packaging, and expected contaminants—and our engineering team will design a solution that fits your needs.
Installation, Training, and Warranty
Every ASG Machine PET bottle washing line comes with comprehensive support:
- Installation: Our engineers (electrical and mechanical) will travel to your facility for installation and commissioning.
- Training: We provide detailed operation manuals and on-site training to ensure your team can operate the machinery efficiently.
- Warranty: All equipment is backed by a 1-year limited warranty against manufacturer defects, with readily available replacement parts.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for a standard washing line?
A: Standard equipment orders usually ship within 30 days. Custom or complete line orders may take 60-90 days, depending on complexity and current queue.
Q: Can the line handle different types of PET bottles?
A: Yes, our systems are designed to process various PET bottles, including those with labels and caps. Custom adjustments can be made for specific material types.
Q: How energy-efficient are your washing lines?
A: Our lines are engineered for optimal energy use, with features like the dewatering machine reducing thermal drying energy consumption.
Q: Do you offer after-sales support?
A: Absolutely. We provide ongoing maintenance support, operational consulting, and readily available spare parts to ensure long-term reliability.
Q: What output quality can I expect?
A: Our systems consistently produce PET flakes with impurity levels below 100ppm, moisture under 1%, and controlled particle sizes, making them suitable for high-end applications.
Conclusion
Investing in a high-quality PET bottle washing line is crucial for maximizing recycling efficiency and output value. With ASG Machine, you gain a partner dedicated to innovation, reliability, and customer satisfaction. Our systems are designed to meet global standards, ensuring that you receive a solution that not only meets but exceeds your operational goals.
For more information, custom quotes, or to discuss your specific needs, contact our team today. Let us help you build a sustainable and profitable recycling operation.
