Applications
ASG Machine heavy-duty industrial shredders are engineered to process a wide range of materials with efficiency and reliability. These robust machines excel at shredding rubber blocks, cables, waste plastics, and other challenging materials commonly found in recycling operations. Our shredders serve as essential preprocessing equipment in recycling facilities, waste management plants, and manufacturing operations where size reduction is critical for downstream processing.
The versatility of our shredders makes them ideal for various industrial applications, including:
– Tire recycling facilities
– Plastic processing plants
– Electronic waste recycling operations
– Cable and wire processing
– Municipal solid waste treatment centers
– Industrial manufacturing waste handling
Each shredder can be customized with specific screen sizes and cutting configurations to meet the precise output requirements of your operation, ensuring optimal performance for your specific material composition and processing goals.
How it works
ASG Machine shredders utilize a sophisticated cutting system designed for maximum efficiency and durability. The core of our shredder technology lies in the unique, three-teeth knives that are bolted securely onto a large, closed rotor in a precisely engineered staggered array. This configuration ensures optimal material processing and consistent output size.
The operation process follows these key steps:
- Material is fed into the shredder through the intake hopper
- A hydraulic assisted drawer system pushes the material against the rotor with consistent pressure
- The three-teeth rotor knives, mounted with corners protruding, engage with stationary jagged-teeth knives positioned within the cutting chamber
- Material is continuously cut until it reaches the desired size as designated by a screen filter fitted beneath the cutting chamber
- The shredded material continues to be processed until particles are small enough to fall through the screen filter
- Processed material exits the shredder for collection or further processing
Given that our shredders are often deployed in the most demanding industrial environments, the frame and structure are constructed using high-thickness sheets and reinforced tubular steel. This robust construction ensures stability and longevity even under continuous heavy-duty operation.
The cutting system features square knives that are treatment strengthened and manufactured from premium SKD11 steel (D2 equivalent), providing exceptional resistance to dulling and wear. This high-grade material selection significantly extends maintenance intervals and reduces operational downtime.
Depending on your specific capacity requirements, we offer a variety of standard tire shredders and can also develop custom solutions tailored to your unique processing needs. Get Customized Solution & Quote
Features
Our industrial shredders incorporate numerous advanced features designed to enhance performance, reliability, and operational efficiency:
Highly resistant hooks – Engineered with exceptional resistance to wear, these hooks can be welded again for extended service life. The optimized shredding geometry ensures efficient material processing while minimizing energy consumption.
Housing in two parts – This innovative design enables easy and quick exchange of the entire shaft assemblies. By simply unscrewing the superior element of the housing, maintenance personnel can access critical components without complete disassembly, significantly reducing downtime during service or blade replacement.
High sealing for bearings – Our quadruple sealing system effectively prevents leakages, even when processing materials containing liquids. This advanced protection extends bearing life and maintains consistent performance in challenging operating environments.
Shock absorbers – The integrated shock absorption system provides efficient protection for the hydraulic drive against overloads and unexpected impacts. This feature safeguards critical components from damage during operation with unpredictable or variable input materials.
Hydraulic drive – Our specially designed hydraulic drive system delivers optimal torque and performance across a wide range of operating conditions. This robust drive system works reliably in extreme environments and can be adjusted to match specific material processing requirements.
Additional features include:
– Advanced control systems for monitoring and adjusting operational parameters
– Safety interlocks and emergency stop mechanisms
– Noise reduction enclosures for improved working environments
– Modular design for easy upgrades and customization
– Energy-efficient motors and drive systems
Specifications
| Model # | Motor Power | Shaft Diameter | Rotary Speed | Capacity |
|---|---|---|---|---|
| SSJ-1000 | 45KW | ⌀450mm | 55 rpm | 1000 kg/h |
| DS2000 | 110KW | ⌀500mm | 45 rpm | 3000 kg/h |
| DS3000 | 2*110KW | ⌀500mm | 40 rpm | 5000 kg/h |
Note: Specifications are for standard configurations. Custom models with different capacities and features are available to meet specific application requirements.
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Maintenance & Operational Best Practices
To ensure optimal performance and extend the service life of your ASG Machine industrial shredder, we recommend following these maintenance guidelines:
- Regular inspection of cutting knives for wear and damage
- Monitoring hydraulic fluid levels and quality
- Checking bearing temperature and vibration levels
- Cleaning the screen filter to prevent clogging
- Lubricating moving parts according to the maintenance schedule
- Inspecting electrical connections and control systems
Our shredders are designed for easy maintenance, with quick-access panels and modular components that minimize downtime during service procedures. Additionally, we offer comprehensive training programs for your maintenance team to ensure proper care and operation of the equipment.
Place an Order
The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.
Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures:
- Initial consultation to understand your specific requirements
- Technical proposal and quotation based on your needs
- Engineering review and design approval for custom solutions
- Purchase order placement and deposit payment
- Manufacturing and quality control process
- Factory acceptance testing (if required)
- Final payment and shipping arrangements
- Installation and commissioning support
- Operator training and documentation handover
- Ongoing technical support and maintenance services
Get Customized Solution & Quote
Frequently Asked Questions
Q: What materials can ASG Machine shredders process?
A: Our industrial shredders are designed to handle a wide variety of materials including rubber blocks, cables, waste plastics, electronic waste, tires, and other industrial materials. The specific configuration can be customized based on your material composition and processing requirements.
Q: How often do the cutting knives need to be replaced?
A: The lifespan of cutting knives depends on the materials being processed and the operating hours. Our SKD11 steel knives are designed for extended durability, typically requiring replacement after 800-1,200 hours of operation under normal conditions. Regular inspection will help determine the optimal replacement schedule for your specific application.
Q: Can the shredders be integrated into existing recycling lines?
A: Yes, our shredders are designed with integration flexibility in mind. We can customize feed and discharge configurations, control systems, and safety features to match your existing equipment and operational workflow.
Q: What kind of technical support do you provide after installation?
A: ASG Machine offers comprehensive technical support including remote troubleshooting, on-site service visits, spare parts supply, and operator training programs. We also provide detailed maintenance manuals and technical documentation for all our equipment.
Q: Are your shredders energy efficient?
A: Our shredders are engineered with energy efficiency in mind, featuring optimized cutting geometries, efficient hydraulic systems, and high-quality motors that minimize power consumption while maximizing throughput. Specific energy consumption rates vary by model and application but are designed to meet industry efficiency standards.
Q: Do you offer financing options for equipment purchases?
A: While we don’t directly provide financing, we work with several equipment financing companies that can assist qualified customers with purchasing options. Our sales team can provide information about these financing partners during the quotation process.
Q: What warranty coverage do you provide?
A: All our shredders come with a comprehensive 12-month warranty covering manufacturing defects and premature component failures. Extended warranty options are available for purchase. Specific warranty terms and conditions are provided with each quotation.
