This robust 1,500-2,000 KG/H PET bottle washing line was custom-engineered for a client based in the U.S. and exemplifies modern recycling efficiency. With optional upgrades to key components, the system can achieve even higher throughput, making it an ideal solution for medium to large-scale recycling operations focused on producing high-quality PET flakes.
PET Washing Line Process Overview
[Click to enlarge diagram]
Our integrated washing line is designed to handle post-consumer PET bottles, transforming them into clean, ready-to-reuse flakes through a seamless, automated process. Each stage—from initial sorting and crushing to hot washing and drying—is optimized for minimal energy use, maximum output, and consistent quality.
Detailed Machinery List and Specifications
Below is a comprehensive breakdown of each machine in the line, including technical specifications designed for transparency and informed decision-making.
| Machine Description | Specifications |
|---|---|
| 1. Belt Conveyor (PSL-1000, 1 set) | Belt Width: 1000㎜ | Material: PVC | Motor Power: 3.7KW | Reduction Ratio: 1:30 | Linear Velocity: 0.63m/s |
| 2. Bag Opener with Bounce Separator (CBJ, 1 set) | Power: 5.5KW | Reduction Ratio: 1:35 | Main Shaft Speed: 42rpm | Platform: 1900×2500㎜ |
| 3. Belt Conveyor (PSL-1000, 1 set) | Belt Width: 1000㎜ | Material: PVC | Motor Power: 3.7KW | Reduction Ratio: 1:30 | Linear Velocity: 0.63m/s |
| 4. Wet Label Remover (TB-800, 1 set) | Drum: φ1000㎜ × 4500㎜ | Speed: 500rpm | Material: 45 Steel | Motor: 22KW |
| 5. Belt Conveyor (PSL-1000, 1 set) | Belt Width: 1000㎜ | Material: PVC | Motor Power: 3.7KW | Reduction Ratio: 1:30 | Linear Velocity: 0.63m/s |
| 6. Sorting Conveyor (FXPS, 1 set) | Belt Width: 600㎜/400㎜ | Motor: 1.5KW | Linear Velocity: 0-1.25m/s | Length: 8000㎜ |
| 7. Belt Conveyor (PS-800, 1 set) | Belt Width: 800㎜ | Material: PVC | Motor Power: 2.2KW | Reduction Ratio: 1:30 | Linear Velocity: 0.63m/s |
| 8. Crusher (SWHB1000, 2 sets) | Main Motor: 75KW | Screen Mesh: φ16㎜ | Capacity: 800-1000kg/h | Cutter Material: SKD11 |
| 9. Screw Conveyor (LX-390, 1 set) | Motor: 3.7KW | Speed: 20-72.5rpm | Vane Diameter: φ390㎜ | Material: Stainless Steel |
| 10. Washing Tank (QXC1500, 1 set) | Width: 1500㎜ | Length: 4500㎜ | Material: Stainless Steel | Motor: 5.5KW + 3.7KW |
| 11. Cooking Boiler (ZG1700, 2 sets) | Motor: 7.5KW | Speed: 20rpm | Material: Stainless Steel | Heating: Integrated |
| 12. High-Speed Friction Washer (HXJ800, 1 set) | Motor: 45KW | Rotor Speed: 960rpm | Length: 2800㎜ | Body: Stainless Steel |
| 13. Screw Conveyor (LX-390, 1 set) | Motor: 3.7KW | Speed: 20-72.5rpm | Vane Diameter: φ390㎜ | Material: Stainless Steel |
| 14. Washing Tank (QXC1500, 1 set) | Width: 1500㎜ | Length: 4500㎜ | Material: Stainless Steel | Motor: 5.5KW + 3.7KW |
| 15. Dewatering Machine (HTS800, 1 set) | Motor: 45KW | Rotor: φ850㎜ | Material: Stainless Steel | Design: Centrifugal |
| 16. Hot Air Conveyor (RSJ800, 1 set) | Pipe: φ159㎜ | Blower: 5.5KW | Heater: 48KW | Material: Stainless Steel |
| 17. Finished Product Silo (LC-2, 1 set) | Material: Stainless Steel | Volume: 2.5m³ | Usage: Flake Storage |
System Capacity: 1,500–2,000 kg/h
Investment: $320,000
Ordering and Terms
- Quotation Basis: FOB Shanghai Port
- Payment Terms: 30% down payment (T/T), 70% before shipment
- Production Lead Time: 60–90 working days after deposit receipt
- Price Note: Final pricing may vary based on custom specifications
- Warranty: 1 year on machinery
- Packaging: Secure wooden cases
- Spare Parts: Available on request
This PET bottle washing line is proudly manufactured and supplied by ASG Machine, a trusted name in industrial recycling solutions.
Frequently Asked Questions (FAQ)
Q: What is the energy consumption of this washing line?
A: The total connected load is approximately 320KW, though actual consumption depends on operational settings and material input.
Q: Can the system process colored PET bottles?
A: Yes, the line is capable of handling both clear and colored bottles, though output flake quality may vary without additional sorting.
Q: Is training included with the purchase?
A: Yes, we provide operational and maintenance training either onsite or via detailed manuals and remote support.
Q: How often does the line require maintenance?
A: Routine checks are recommended every 3 months, with major servicing annually, depending on usage intensity.
Q: Are custom configurations available?
A: Absolutely. ASG Machine offers tailored solutions based on specific input materials and desired output quality.
Conclusion
Investing in a high-performance PET bottle washing line is crucial for recyclers aiming to improve efficiency, reduce operational costs, and produce high-purity flakes suitable for reuse in manufacturing. This 1,500–2,000 kg/h system combines robust engineering with intelligent design, making it a smart choice for serious industry players. For more details or a customized quote, reach out to our team at ASG Machine.
