This high-performance 3,000–4,000 KG/H PET bottle washing line was engineered by ASG Machine for a client in Russia and exemplifies industrial-grade efficiency and reliability. With optional upgrades to key components, this system can achieve even higher throughput, making it an ideal solution for large-scale recyclers and international trading operations focused on premium-quality PET flakes.
PET Washing Line Diagram
[click to enlarge diagram]
Machinery List / Specifications / Quotation
| Machine Description | Specifications | Qty (piece) | Price (USD) | Total (USD) |
|---|---|---|---|---|
| Debaler Machine (model#CBJ) | 1) return cycloid motor: 5.5kw 2) reduction ratio: 1:35 3) main shaft rotating speed: 42rpm 4) turning diameter: φ390㎜ 5) main machine material: Q235 6) putting platform dimension: 1900×2500㎜ 7) feeding mouth dimension: 1800×2200㎜ | 1 | $16,000 | $16,000 |
| Belt Conveyor 1 (model#PS－L－1000) | 1) belt width: 1000㎜ 2) belt material: PVC 3) motor power: 3.7KW 4) reduction ratio: 1: 30 5) drive roll diameter: φ273㎜ 6) belt linear velocity: 0.63m/s | 1 | $6,500 | $6,500 |
| Trommel (model#GX1500) | 1) diameter: φ1500㎜ 2) length: 4500㎜ 3) material: carbon steel 4) degree of inclination: 5° 5) geared motor: 5.5KW 6) reduction ratio: 1:17 | 1 | $16,000 | $16,000 |
| Belt Conveyor 2 (model#PS-L-1000) | 1) belt width: 1000㎜ 2) belt material: PVC 3) motor power: 3.7KW 4) reduction ratio: 1: 30 5) drive roll diameter: φ273㎜ 6) belt linear velocity: 0.63m/s | 1 | $6,000 | $6,000 |
| Sorting Conveyor (model#FXPS) | A. Sorting conveyor (two sets) 1) belt width: 600㎜ 2) belt material: PVC 3) motor power: 1.5 KW 4) roller diameter: φ240㎜ 5) belt linear velocity: 0-1.25m/s 6) belt conveyor length: 11500㎜ B. Reverse conveyor 1) belt width: 600㎜ 2) belt material: PVC 3) motor power: 1.5 KW 4) roller diameter: φ240㎜ 5) belt linear velocity: 0-1.25m/s 6) belt conveyor length: 11600㎜ | 1 | $20,000 | $20,000 |
| Belt Conveyor 3 (model#PS-L-1000) | 1) belt width: 1000㎜ 2) belt material: PVC 3) motor power: 3KW 4) reduction ratio: 1: 30 5) drive roll diameter: φ273㎜ 6) belt linear velocity: 0.63m/s | 2 | $6,000 | $12,000 |
| Belt Conveyor 4 (model#PS-L-1000) | 1) belt width: 1000㎜ 2) belt material: PVC 3) motor power: 3.7KW 4) reduction ratio: 1: 30 5) drive roll diameter: φ273㎜ 6) belt linear velocity: 0.63m/s 7) driven roller diameter: φ320㎜ | 4 | $6,000 | $24,000 |
| Granulator (model#SWHB1200) | 1) main motor: 45KW 2) cutter head rotary diameter: φ630㎜ 3) cutter head width: 1150㎜ 4) No.of rotating knife: 10 pcs 5) No.of stating knife: 4 pcs 6) cutter material: SKD11 7) cutter head rotating speed: 462rpm 8) cutter head material: 45 steel 9) screen mesh: φ95㎜ 10) hydraulic open feeding hopper/ hydraulic screen changer 11) hydraulic station power: 2.2KW 12) capacity: 800-1000kg/h 13) transmission power: 3KW 14) gear reducer model: NMRV130-30 15) screw conveyor rotating speed: 20-72.5rpm adjustable 16) screw vane diameter: φ250㎜ 17) screw space: 200㎜ 18) screw material: stainless steel | 4 | $24,000 | $96,000 |
| Screw Conveyor 1 (model#LX-390) | 1) motor power: 3.7KW 2) screw conveyor rotating speed: 20-72.5 rpm 3) screw vane diameter: φ390㎜ 4) screw stroke: 300㎜ 5) screw material: stainless steel 6) frame material: carbon steel | 2 | $5,500 | $11,000 |
| Film and Flake Separator (model#PMFL) | 1) material: stainless steel 2) frame material: carbon steel | 2 | $4,000 | $8,000 |
| Wind-Sending System (model#FS) | 1) blower motor: 3KW 2) pipe diameter: φ159㎜ 3) pipe material: stainless steel | 2 | $1,500 | $3,000 |
| Storage For Labels (model#GLC-1) | 1) storage material: stainless steel 2) volume: 1m3 | 2 | $1,000 | $2,000 |
| Screw Conveyor 2 (model#LX-320) | 1) motor power: 3.7KW 2) screw conveyor rotating speed: 20-72.5 rpm 3) screw vane diameter: φ390㎜ 4) screw stroke: 280㎜ 5) screw material: stainless steel 6) frame material: carbon steel | 2 | $5,500 | $11,000 |
| Washing Tank (model#QXC1500) | 1. Width inside: 1500㎜ 2. Total length: 5000㎜ 3. Material: stainless steel 4. Frame material: carbon steel 5. Bottom screw motor: 5.5KW 6. Discharge material screw motor: 3.7KW 7. Lifting dirt screw motor power: 3KW 8. Main motor power: 3KW | 6 | $34,000 | $204,000 |
| Hot (Boiler) Washer (model#ZFL800) | 1) motor power: 7.5KW 2) reducer model: BLD5-71-7.5 3) agitating shaft rotating speed: 20rpm 4) heating power: 60KW 5) boiler material: stainless steel 6) transmission power: 3.7KW 7) reducer model: NMRV110-20 8) screw rotating speed: 20-72.5rpm, adjustable 9) screw vane diameter: φ290㎜ 10) screw spacer: 200㎜ 7) screw material: stainless steel | 4 | $16,000 | $64,000 |
| High Speed Friction Washer (model#HXJ800) | 1) rotor rotary diameter: φ524㎜ 2) rotor material: carbon steel 3) rotor rotating speed: 960rpm 4) No. of rotor vane: 24 pcs 5) washer body: stainless steel 6) effective washing length: 2800㎜ 7) motor power: 37KW 8) conveying angle: 15° 9) driving way: belt drive | 2 | $22,000 | $44,000 |
| Screw Conveyor 3 (model#LX-320) | 1) motor power: 3.7KW 2) screw conveyor rotating speed: 20-72.5rpm adjustable 3) screw vane diameter: φ320㎜ 4) screw stroke: 280㎜ 5) screw material: stainless steel 6) frame material: carbon steel | 2 | $5,500 | $11,000 |
| De-watering Machine (model#HTS800) | 1) main motor power: 75KW 2) machine inside material: stainless steel 3) rotor rotary diameter: φ850㎜ 4) rotor material: carbon steel | 2 | $20,000 | $40,000 |
| Thermal Dryer (model#RSI800) | 1) pipe diameter: φ159㎜ 2) blower power: 5.5KW 3) pipe material: stainless steel 4) blower model: 9-19 NO.4X5 5) heating power: 30KW | 4 | $2,000 | $8,000 |
| Cyclone Separator (model#FL1200) | 1) separator diameter: φ1000㎜ 2) material: stainless steel | 2 | $3,500 | $7,000 |
| Finished Product Silo (model#GLC-2) | 1) silo material: stainless steel 2) silo volume: 1m3 | 2 | $3,500 | $7,000 |
| Belt Conveyor for Waste (model#PS－800) | 1) belt width: 800㎜ 2) belt material: PVC 3) motor power: 2.2KW 4) reduction ratio: 1: 30 5) drive roll diameter: φ273㎜ 6) belt linear velocity: 0.63m/s 7) driven roller diameter: φ323㎜ | 1 | $6,000 | $6,000 |
| Electric Panel | 2 | $20,000 | $40,000 | |
| Totals | Installed Power: 730KW Capacity: 3,000–4,000 KG/h | $662,500 |
Ordering
- Quotation: FOB Port of Shanghai.
- Payment Terms: 30% down payment (T/T), 70% balance upon pickup.
- Delivery: 60-90 working days after down payment receipt.
- Price Validity: Approximate; final pricing based on specifications.
- Warranty: One Year.
- Packing: Wooden Cases.
- Spare Parts: Available upon request.
Why Choose This PET Bottle Washing Line?
This 3,000–4,000 KG/H PET bottle washing line from ASG Machine is designed for recyclers and traders who demand high throughput, consistency, and superior flake quality. Each component, from the heavy-duty debaler to the high-speed friction washer, is selected for durability and performance, ensuring minimal downtime and maximum ROI. With stainless steel construction in critical areas and energy-efficient motors, this line meets international standards for industrial recycling operations.
Industry Trends and Buyer’s Guide
The global push toward circular economies is driving demand for efficient PET recycling solutions. Modern washing lines must balance high capacity with low operational costs and compliance with environmental regulations. When selecting equipment, consider:
- Throughput and Scalability: Ensure the system can handle current volumes with room for expansion.
- Material Quality: Look for stainless steel contact parts to prevent contamination and extend machinery life.
- Energy Consumption: High-efficiency motors and smart design reduce electricity costs.
- Supplier Reputation: Choose established manufacturers like ASG Machine for reliable support and service.
This line is optimized for these factors, making it a future-proof investment for serious operators.
Frequently Asked Questions (FAQ)
Q: What is the typical energy consumption for this washing line?
A: The total installed power is 730KW, though actual consumption depends on operational load and material conditions.
Q: Can the system process colored PET bottles?
A: Yes, but additional sorting and washing stages may be recommended for optimal purity when handling mixed colors.
Q: How is maintenance handled?
A: Routine maintenance is straightforward with accessible components. ASG Machine provides operational manuals and remote support.
Q: What kind of after-sales support is included?
A: We offer one-year warranty, technical support, and readily available spare parts to ensure long-term reliability.
Q: Is training provided for machine operation?
A: Yes, we provide comprehensive training for your team, either on-site or via detailed guides and video support.
Conclusion
Investing in a high-capacity PET bottle washing line is a significant step toward scaling your recycling operations. This 3,000–4,000 KG/H system offers a blend of robustness, efficiency, and output quality that meets the needs of modern recyclers and international traders. With detailed specifications, transparent pricing, and the backing of ASG Machine, you can confidently enhance your production capabilities and contribute to a sustainable future.
