Description
A Label Remover is an essential component in the PET bottle recycling process, designed specifically to separate labels from PET bottles before granulation. As a critical preprocessing step, this equipment ensures that the final PET flakes maintain high purity levels, which is vital for producing quality recycled materials.
At ASG Machine, our label removers are engineered to deliver exceptional performance, removing approximately 80%-95% of labels depending on bottle compression and material composition. This high separation rate significantly improves the efficiency of downstream processing equipment and reduces contamination in the final PET flakes.
The label remover works in conjunction with a label separator (air classifier) typically positioned at the end of the recycling line to capture any remaining label fragments. This two-stage approach ensures maximum label removal efficiency, resulting in cleaner PET flakes that command higher market value and meet stringent industry standards.
Our label removers are constructed with industrial-grade materials and components, designed to withstand the rigorous demands of continuous operation in recycling facilities. The robust construction minimizes downtime and maintenance requirements, contributing to lower operational costs and higher productivity for your recycling operation.
How It Works
The label remover operates through a mechanical process designed to effectively tear PVC labels and other plastic labels from PET bottles. As bottles enter the machine, they are subjected to controlled mechanical action that loosens and detaches labels without causing excessive damage to the PET bottles themselves.
Inside the label remover, specialized blades with precise geometries create the optimal tearing force on the labels. These blades are engineered to maintain their effectiveness over extended periods, reducing the frequency of maintenance and replacement. The mechanical action is carefully calibrated to remove labels while minimizing the generation of fine particles that could complicate subsequent separation processes.
Once the labels are detached, a pneumatic system takes over to separate the label fragments from the PET bottles. The label blower utilizes controlled airflow to extract the lighter label materials, which are then directed to a collection system or further processing. This pneumatic separation is highly efficient, capitalizing on the difference in weight and aerodynamic properties between the labels and the PET bottles.
The entire process is designed to be energy-efficient while maintaining high throughput rates. The system can be adjusted to accommodate different bottle sizes, label types, and production requirements, making it a versatile solution for various recycling applications.
For optimal performance, the label remover should be properly integrated into your recycling line with appropriate feeding and discharge systems. ASG Machine offers comprehensive support for system integration, ensuring that the label remover works seamlessly with your existing equipment.
Models & Specifications
At ASG Machine, our label removers are built to deliver consistent performance and longevity. We utilize specialized materials for critical components to ensure durability and minimize maintenance requirements.
The blades within our label removers are crafted from a proprietary high-strength alloy that maintains sharpness for at least two years of continuous operation before requiring sharpening or replacement. This extended service life significantly reduces maintenance costs and operational downtime.
Additionally, our machines incorporate noise-dampening materials that reduce operational sound levels, creating a better working environment and helping facilities comply with workplace noise regulations. This acoustic engineering does not compromise performance or accessibility for maintenance.
Below are the standard specifications for our label remover:
| Parameter | Specification |
|---|---|
| Drum Diameter | φ1000㎜ |
| Drum Length | 4500mm |
| Motor Power | 37KW |
| Rotary Speed | 500rpm |
Custom configurations are available to meet specific processing requirements. Our engineering team can modify drum dimensions, motor power, and other parameters to optimize performance for your particular application and production capacity needs.
Operational Benefits & Applications
The label remover from ASG Machine offers numerous operational benefits that enhance the efficiency and profitability of PET bottle recycling operations:
Improved PET Flake Quality: By removing 80%-95% of labels before granulation, our label removers significantly reduce contamination in the final PET flakes. This higher purity translates to better market value and broader application possibilities for your recycled material.
Reduced Wear on Downstream Equipment: With labels removed early in the process, subsequent equipment such as granulators, washers, and centrifugal dryers experience less abrasive wear, extending their service life and reducing maintenance costs.
Energy Efficiency: Our label removers are designed to maximize separation efficiency while minimizing energy consumption. The optimized mechanical and pneumatic systems deliver high performance with controlled power usage.
Versatility: While primarily designed for PET bottles, our label removers can effectively process various plastic containers with different label types, including PVC, PE, PP, and paper labels.
Integration Flexibility: The compact design and standardized connection points allow for easy integration into existing recycling lines or as part of a complete new system from ASG Machine.
Typical applications include:
– PET bottle recycling facilities
– Mixed plastic recovery operations
– Beverage processing plants with in-house recycling
– Municipal solid waste recycling centers
– Post-consumer plastic processing facilities
Maintenance Considerations & Operational Best Practices
To ensure optimal performance and longevity of your label remover, regular maintenance and proper operational practices are essential:
Routine Maintenance:
– Monthly inspection of blade condition and alignment
– Quarterly cleaning of air ducts and pneumatic systems
– Semi-annual lubrication of bearings and moving parts
– Annual inspection of drive systems and motor components
Operational Best Practices:
– Maintain consistent feed rates to prevent overloading or underutilization
– Pre-sort bottles to remove large contaminants that could damage the machine
– Monitor separation efficiency and adjust settings as needed for different bottle types
– Keep detailed maintenance records to track performance and schedule preventive maintenance
Troubleshooting Common Issues:
– Reduced label removal efficiency: Check blade sharpness and proper alignment
– Excessive noise: Inspect for loose components and verify noise-dampening materials are intact
– Inconsistent pneumatic separation: Clean air filters and check for duct obstructions
ASG Machine provides comprehensive documentation and training for proper operation and maintenance of our label removers. Our technical support team is available to assist with troubleshooting and optimization of your equipment.
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FAQ
Q: What types of labels can the ASG Machine label remover effectively separate from PET bottles?
A: Our label removers are designed to handle various label types including PVC, PE, PP, and paper labels. The efficiency may vary slightly depending on label adhesive strength and material composition, but our machines typically achieve 80%-95% separation rates across most common label types.
Q: How often do the blades need to be replaced or sharpened?
A: The specialized blades in our label removers are engineered to maintain sharpness for at least two years of continuous operation before requiring sharpening or replacement. Actual service life may vary depending on operating conditions and the types of materials being processed.
Q: Can the label remover be integrated into an existing recycling line?
A: Yes, our label removers are designed with standard connection points and flexible integration options. Our engineering team can work with you to ensure proper integration with your existing equipment, including necessary modifications to accommodate space constraints or specific processing requirements.
Q: What safety features are included with ASG Machine label removers?
A: Our label removers include multiple safety features such as emergency stop buttons, safety interlocks on access panels, overload protection, and noise-dampening materials. All our equipment complies with relevant industry safety standards and regulations.
Q: What kind of after-sales support does ASG Machine provide?
A: We offer comprehensive after-sales support including installation assistance, operator training, preventive maintenance programs, and responsive technical support. Our spare parts inventory ensures quick replacement when needed, and our technical team is available for troubleshooting and optimization assistance.
Q: Are custom configurations available for specific processing requirements?
A: Yes, we offer custom engineering solutions to meet specific processing requirements. Our team can modify drum dimensions, motor power, separation systems, and other parameters to optimize performance for your particular application and production capacity needs.
Q: What is the typical energy consumption of a ASG Machine label remover?
A: Energy consumption varies based on the specific model and configuration, but our standard label remover with a 37KW motor is designed for optimal energy efficiency. The actual power usage during operation depends on feed rates and material characteristics, but our engineering focuses on maximizing separation efficiency while minimizing energy consumption.
Place An Order
The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.
Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures:
- Initial consultation to understand your specific requirements and application needs
- Technical proposal and quotation based on your requirements
- Engineering review and design approval for custom configurations
- Purchase order placement with agreed specifications and delivery timeline
- Manufacturing and quality control process at our facility
- Factory acceptance testing (FAT) for custom or large orders
- Shipping and logistics coordination
- Installation support and commissioning at your facility
- Operator training and documentation handover
- Ongoing technical support and maintenance services
For more information or to request a customized solution for your recycling operation, please contact our sales team. Get Customized Solution & Quote
