Description
The vertical debaler machine is the first piece of machinery in our standard plastic washing line. Generally, PET bottles or HDPE bottles will arrive at washing plants in baled form, compacted bundles of plastic bottles tied together by metal wires. These bales must first be “busted” so the bottles can flow freely onto the belt conveyor where it is transmitted onto the next piece of equipment.
At ASG Machine, our vertical debalers are engineered for maximum efficiency and durability in demanding recycling environments. The debaling process is critical as it prepares the material for subsequent washing and sorting stages. A properly designed debaler ensures consistent material flow, reduces bottlenecks, and minimizes potential damage to the plastic bottles during the initial processing phase.
Our vertical debalers utilize a robust mechanism that applies controlled force to break apart bales while preserving the integrity of the individual bottles. This is particularly important for PET bottle recycling, where maintaining bottle quality directly impacts the value of the final recycled material. The vertical design optimizes floor space while providing the necessary force to efficiently process even densely compacted bales.
The debaling chamber is constructed with wear-resistant materials to withstand the abrasive nature of plastic processing. Safety features include emergency stop mechanisms, protective guarding, and interlock systems that prevent operation when access doors are open. These features ensure operator safety while maintaining high productivity levels.
Models & Specifications
Our vertical debaler machines are available in several configurations to accommodate different facility requirements and processing capacities. Each model is built with the same commitment to quality and performance that defines all ASG Machine equipment.
| Specification | Details |
|---|---|
| Feeder Dimensions | 1550mm x 1850mm |
| Main Motor Power | 7.5 KW x 2 |
| Processing Capacity | Up to 3 tons per hour (varies by bale density) |
| Bale Size Compatibility | Standard bales up to 48″ x 40″ x 60″ |
| Material Construction | Heavy-duty steel with reinforced wear surfaces |
| Power Requirements | 480V, 3-phase, 60Hz (customizable for regional requirements) |
| Control System | PLC-based with HMI interface |
| Safety Features | Emergency stops, safety interlocks, protective guarding |
Custom configurations are available to meet specific operational requirements. Our engineering team works closely with clients to design debaling solutions that integrate seamlessly with existing processing lines while optimizing efficiency and throughput.
Operational Benefits
Investing in a high-quality vertical debaler from ASG Machine delivers several key operational benefits:
Consistent Material Flow: Our debalers provide a steady, controlled stream of material to downstream equipment, preventing bottlenecks and maintaining optimal line efficiency.
Reduced Bottle Damage: The controlled debaling process minimizes damage to bottles, preserving the quality and value of the PET or HDPE material throughout the recycling process.
Labor Efficiency: Automated debaling significantly reduces manual handling requirements, improving workplace safety and lowering operational costs.
Space Optimization: The vertical design maximizes processing capability while minimizing the equipment footprint, making it ideal for facilities with limited floor space.
Durability and Reliability: Constructed with heavy-duty materials and components, our debalers are built to withstand the demanding conditions of recycling operations, minimizing downtime and maintenance requirements.
Integration with Complete Recycling Lines
While the vertical debaler is often the first stage in a plastic recycling line, it must be properly integrated with subsequent equipment for optimal performance. At ASG Machine, we specialize in designing complete recycling systems where each component is engineered to work in harmony with the others.
Following the debaling process, bottles typically move through a series of sorting, washing, and separation stages. Our debalers are designed to deliver material at the optimal rate and condition for these subsequent processes. This systems approach ensures maximum efficiency and product quality throughout the entire recycling operation.
For facilities looking to upgrade or expand their existing lines, our debalers can be customized to integrate with your current equipment. Our engineering team conducts thorough site assessments to ensure compatibility and optimal performance within your specific operational context.
Maintenance Considerations
Proper maintenance is essential for maximizing the lifespan and performance of your vertical debaler. Our machines are designed with maintenance accessibility in mind, featuring service-friendly components and clear access points for routine inspection and servicing.
Key maintenance considerations include:
- Regular inspection of wear surfaces and replacement when necessary
- Lubrication of moving parts according to the recommended schedule
- Periodic checks of hydraulic or pneumatic systems (depending on model)
- Inspection and tightening of structural fasteners
- Calibration of safety systems and sensors
ASG Machine provides comprehensive documentation and training for all maintenance procedures. Additionally, our after-sales support team is available to assist with technical questions and provide guidance on maintaining optimal equipment performance.
Additional Images
Place An Order
The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.
Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures:
Initial Consultation: Our sales team works with you to understand your specific requirements, processing goals, and facility constraints.
Technical Assessment: Our engineers review your operational needs and recommend the most suitable equipment configuration.
Quotation: We provide a detailed quotation including equipment specifications, pricing, and delivery timeline.
Order Confirmation: Upon acceptance of the quotation, we issue a formal order confirmation with detailed terms and conditions.
Manufacturing: Your equipment is manufactured according to the agreed specifications, with quality checks performed throughout the production process.
Factory Acceptance Testing: For complex systems, we invite clients to witness factory testing before shipment.
Shipping and Delivery: Equipment is carefully packaged and shipped to your facility using reliable logistics partners.
Installation and Commissioning: Our technicians install and commission the equipment, ensuring proper setup and optimal performance.
Training: We provide comprehensive operator and maintenance training for your team.
Ongoing Support: Our after-sales team remains available to provide technical support and assistance throughout the equipment’s lifecycle.
Get Customized Solution & Quote to discuss your specific debaling requirements and learn how our vertical debalers can enhance your recycling operations.
Frequently Asked Questions
Q: What types of bales can the vertical debaler process?
A: Our vertical debalers are designed to process standard bales of PET and HDPE bottles, including those compressed with metal wires or strapping. The machines can accommodate various bale sizes, with standard models handling bales up to 48″ x 40″ x 60″. Custom configurations are available for specialized bale formats.
Q: How does a vertical debaler differ from a horizontal debaler?
A: Vertical debalers typically have a smaller footprint and are ideal for facilities with limited floor space. They use gravity to assist in the debaling process and are generally more energy-efficient. Horizontal debalers may offer higher throughput capacities but require more floor space. The choice between vertical and horizontal designs depends on your specific operational requirements and facility constraints.
Q: What safety features are included with the vertical debaler?
A: Safety is a priority in our equipment design. Our vertical debalers include emergency stop buttons, safety interlocks that prevent operation when access doors are open, protective guarding around moving parts, and clearly marked safety zones. All machines comply with relevant industry safety standards and regulations.
Q: Can the debaler be integrated with existing equipment in our facility?
A: Yes, our vertical debalers can be customized to integrate with your existing processing line. Our engineering team conducts thorough assessments to ensure compatibility and optimal performance. We can modify infeed and discharge configurations, control systems, and other parameters to match your specific operational requirements.
Q: What kind of maintenance is required for the vertical debaler?
A: Our vertical debalers are designed for minimal maintenance requirements. Routine maintenance includes regular inspection of wear surfaces, lubrication of moving parts, periodic checks of hydraulic or pneumatic systems, and calibration of safety sensors. We provide comprehensive maintenance documentation and training to ensure your team can properly care for the equipment.
Q: Do you offer installation and training services?
A: Yes, we provide complete installation and commissioning services for all our equipment. Our technicians ensure proper setup and optimal performance before handover. We also offer comprehensive operator and maintenance training programs to ensure your team can effectively and safely operate the equipment.
Q: What warranty coverage is provided with the vertical debaler?
A: All our vertical debalers come with a comprehensive 12-month warranty covering parts and labor. Extended warranty options are available. Our after-sales support team remains available to provide technical assistance throughout the equipment’s lifecycle, ensuring long-term reliability and performance.
