PP/PE Film Recycling Washing Line
Dive into efficient recycling with our PP/PE Film Recycling Washing Line, transforming used films into reusable materials for a sustainable future.
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PET Bottle Recycling Machine
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Plastic Film Washing Line
Our company specializes in providing efficient and sustainable plastic film recycling solutions. We understand the critical need to balance environmental responsibility with the increasing demand for plastic pellets. Our comprehensive plastic film washing line is designed to process polypropylene (PP), polyethylene (PE), and various other types of plastic films. Utilizing cutting-edge technology, our fully automated recycling line integrates a series of machines strategically arranged to maximize efficiency and minimize waste.
Plastic Recycling Washing Line for PE Film and Fabrics
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Our Process
Pre-washing and Sorting
Large contaminants are removed, and materials are prepared for optimized processing in subsequent stages, enhancing overall efficiency.
Granulation
Materials are uniformly reduced in size, allowing for more effective washing and preparation for recycling.
Intensive Hot Washing
High-temperature washing combined with precise chemical agents removes oils, adhesives, and stubborn contaminants from PE films and fabrics.
Separation and Filtration
Advanced separation removes lightweight contaminants and isolates high-quality plastic materials for further processing.
Rinsing and Dewatering
Thorough rinsing and efficient dewatering prepare the materials for the final drying phase, ensuring optimal cleanliness.
Thermal Drying
Materials are thermally dried to achieve a low moisture content, resulting in high-quality output ready for reuse in advanced applications.
Key Components
Screw Feeder Specifications
The Screw Feeder is designed for durability and efficiency in material handling processes.
- Material: 304 stainless steel
- Shell & Blade Thickness: 3mm
- Screen Hole Thickness: 2mm
- Spiral Diameter: Customized based on output size
Primary Functions:
- Conveying materials
- Filtering water
- Cleaning surface sediment from materials
Single-shaft Shredder Specifications
The Single-shaft Shredder is engineered for efficient shredding and size reduction of a variety of materials, including plastics, wood, and general industrial waste.
- Rotor Speed: 60-100 RPM
- Blade Material: High-strength alloy steel or D2 steel
- Cutting Chamber: 400mm x 500mm to 2000mm x 2000mm (varies by model)
- Screen Filter Size: 40mm – 100mm (customizable)
- Motor Power: 15-200 kW
Primary Functions:
- Shredding diverse waste materials
- Pre-conditioning materials for recycling
- Minimizing material size for easy handling
- Reducing dust buildup and improving operational cleanliness
- Enhancing blade durability and overall machine longevity
Wet Plastic Granulator Specifications
The Wet Plastic Granulator is an upgraded version of our general-purpose granulators, designed for efficient cutting and pre-cleaning of plastic bottles, films, and rigid materials.
- Rotor Speed: 400-600 RPM
- Blade Material: D2 high-carbon, high-chromium steel
- Cutting Arrangements: V-shape or double-scissor cut
- Screen Filter Size: 10mm – 100mm (customizable)
Primary Functions:
- Cutting plastic materials
- Pre-cleaning and loosening contaminants
- Reducing dust buildup in recycling plants
- Extending blade and machine durability
Friction Washer Specifications
The Friction Washer is designed for efficient cleaning and transportation of plastic flakes, films, and regrind materials.
- Rotor Speed: 500-600 RPM
- Water System: Top inlet, bottom outlet
- Operation: Continuous
- Cleaning Method: Friction-based
Primary Functions:
- Cleaning plastic materials
- Transporting materials between machinery
- Removing soil, sand, and other contaminants
Floating Separation Tank Specifications
Our Floating Separation Tank is designed to efficiently segregate PP and PE plastics from co-mingled streams while simultaneously cleaning the materials for further processing.
- Interior Width: 1000mm – 1800mm
- Total Length: 4 – 7 meters
- Interior Material: Type 304 Stainless Steel
- Exterior Frame: Carbon Steel
- Paddle Motors: 1.5KW*2 (frequency control)
Key Features:
- “W” shaped bottom for improved efficiency
- Dual-section design for better contamination management
- Water-based separation for PP and PE plastics
- Simultaneous cleaning and separation
Hot Washer Specifications
The Hot Washer is specifically designed for cleaning plastic films and fabrics with oil stains, adhesives, and other persistent contaminants. It features an integrated heating system, eliminating the need for an external steam generator, and ensures effective cleaning with optimized chemical agents.
- Operation Mode: Continuous or batch mode (customizable)
- Heating System: Built-in electric heating
- Washing Method: Hot water bath with chemical additives
- Suitable Materials: PE films, woven fabrics, and other contaminated plastics
Key Features:
- Effective removal of oil stains, adhesives, and stubborn contaminants
- Integrated heating system, eliminating the need for an external steam generator
- Optimized use of chemical agents for enhanced cleaning
- Flexible operation modes to suit different processing requirements
- Durable construction for continuous, heavy-duty operation
Centrifugal Dryer Dewatering Specifications
Our Centrifugal Dryer Dewatering machine is a highly efficient, low energy consuming equipment designed to partially remove water from plastic materials using centrifugal force. It’s an essential first step in PE film and PET bottle washing lines.
- Rotation Speed: Approximately 1,000 RPM
- Moisture Reduction: To approximately 20-30%
- Main Components: Long shaft with paddles, mesh screen tunnel
- Casing: Metal container with external electric motor
Key Features:
- High efficiency with low energy consumption
- Handles material with high water content
- Suitable for PET flakes, PP/PE Film, and other plastic regrinds
- Patented design doubles as a friction washer for cooling and cleaning
- Water recycling capability
Pipe Dryer Specifications
Our Pipe Dryer is designed for efficient moisture removal through dehydration, ideal for plastic film and PET washing line. It’s an essential final step in reducing moisture levels to below 3%.
- Model: RSJ800
- Blower Power: 5.5 KW
- Heating Power: 36 KW
- Pipe Diameter: ⌀159mm
- Pipe Material: Type 304 Stainless Steel
Key Features:
- Continuous drying process
- Integrated cyclone separator
- Hot air dehydration system
- Efficient dust and fines removal
- Scalable design (can use multiple units in series)
Film Squeezer Specifications
The Film Squeezer, also known as the Squeezer Drying Machine, is engineered for efficient dewatering and compressing of washed plastic films, including polyethylene (PE) and polypropylene (PP). This machine is essential in recycling lines, significantly reducing moisture content and material volume to enhance downstream processing.
- Moisture Reduction: Lowers moisture content from 10-35% down to 1-5%
- Squeezing Mechanism: Screw-type compression system
- Output Capacity: 300 kg/h – 1500 kg/h (varies by model)
- Energy Consumption: 75 kW – 162 kW
Primary Functions:
- Efficiently reduces moisture content, preparing materials for extrusion-pelletizing
- Compresses film flakes into solid lumps for higher density and stability in extrusion
- Enhances overall recycling efficiency by delivering drier and denser materials
- Durable construction ensures longevity and reliable performance under heavy-duty operation
Benefits of Our Technology
Eco-Friendly
Reduced water and energy consumption, minimizing environmental impact.
High Output Quality
Superior cleaning for high-grade recycled materials, ensuring premium results.
Versatile
Capable of processing various rigid plastic types, offering unmatched flexibility.
Contact Us
Ready to upgrade your plastic recycling capabilities? Contact our team of experts today for a customized solution.
Get a QuoteRigid Plastic Recycling Lines: HDPE, PP, PS Processing Solutions
Our rigid plastic recycling lines provide an efficient and cost-effective solution for processing various types of rigid plastics, such as HDPE bottles, lamps, pipes, and more. Designed for handling dirty, post-consumer plastics, these systems ensure thorough granulation, cleaning, and recycling. The result is high-quality, fully cleaned plastic regrinds, ready for reuse in manufacturing processes. Our recycling lines are available in capacities ranging from 500 kg/hr to 2000 kg/hr.
Plastic Recycling Washing Systems | 2024 State-of-the-Art Solutions
Discover efficient plastic recycling washing systems designed to meet industry standards. Our cutting-edge technology ensures high-quality output while minimizing environmental impact.