Our rigid plastic recycling lines provide an efficient and cost-effective solution for processing various types of rigid plastics, such as HDPE bottles, lamps, pipes, and more. Designed for handling dirty, post-consumer plastics, these systems ensure thorough granulation, cleaning, and recycling. The result is high-quality, fully cleaned plastic regrinds, ready for reuse in manufacturing processes. Our recycling lines are available in capacities ranging from 500 kg/hr to 2000 kg/hr.
While our standard rigid plastic recycling lines are ideal for most operations, we also offer custom setups tailored to your specific needs, including additional machinery or enhanced capacity. Contact us for more details on custom projects.
How Our Rigid Plastic Recycling Line Works
Our optimized rigid plastic recycling lines incorporate a series of advanced machines, working seamlessly together to process and clean plastic waste:
- Bale Breaker – Opens the bales of incoming materials, allowing them to flow smoothly into the system for sorting and further processing.
- Feeding Conveyor Belt – Ensures a consistent and even material feed to the rest of the recycling plant.
- Plastic Shredder – Breaks down large plastic items into manageable pieces, making them easier to process.
- Plastic Granulator – Further reduces the size of the shredded plastic pieces for more efficient cleaning and reprocessing.
- Friction Screw Washer – Washes the shredded plastic and transfers the material stream to the next stage of the process.
- Sink-Float Separation Tank – Uses water to separate and remove contaminants like dirt, metals, and rocks, ensuring cleaner material.
- Horizontal Friction Washer – Provides high-speed washing and scrubbing to remove stubborn contaminants from the plastic.
- Centrifugal Dryer – Dries the washed plastic regrinds through rapid spinning, removing excess moisture.
- Thermal Dryer System – Uses hot air to further dry the plastic material, ensuring optimal dryness for reuse.
- Zig-Zag Classifier – Removes labels, films, and other fine contaminants from the plastic regrinds.
- Bag Station – Packages the final, cleaned plastic regrinds into storage bags for easy handling and transport.
- Electrical Control Panel – Offers an intuitive interface for operators to monitor and control the recycling system.
Plant Parameters
| Capacity (kg/h) | Install Power (kw) | Required Area (m²) | Required Staff | Required Steam (Mpa) | Required Water (m³/h) |
|---|---|---|---|---|---|
| 500 | 162 | 500 | 4 | 0.6-0.8 | 3 |
| 1000 | 250 | 800 | 4 | 0.6-0.8 | 4 |
| 2000 | 368 | 1000 | 4 | 0.6-0.8 | 5 |
Warranty & Installation
All our recycling machinery comes with a limited warranty to ensure long-term performance. Additionally, we offer installation packages where our engineers will travel to your facility to assist with setup and guide you through the process.
To ensure your recycling line operates efficiently year after year, we can arrange for routine maintenance services and operational consulting, keeping your plant running smoothly.
Inquiries
For the latest prices and lead times, please send us a message using the form below. We’re here to help with all your rigid plastic recycling needs.